Toyota Australia Recalls bZ4X Vehicles Due To Electric Compressor

Toyota Australia has today announced that it will initiate a safety recall involving certain bZ4X vehicles produced between 26th October 2023 – 10th June 2025 (inclusive). Of these vehicles, some also have a Customer Service Exercise for bZ4X vehicles produced between 14th January 2025 – 10th June 2025 (inclusive). Overall there are 2,166 vehicles involved in the Australian market.

The involved vehicles are equipped with Heating, Ventilation, and Air Conditioning (HVAC) systems that, among other things, control the windshield defroster function. Due to the programming of the HVAC control ECU software, under certain conditions, such as a specific failure mode of the electrical compressor, the HVAC system will enter a failsafe mode that suspends the heater operation of the system and affects defroster function. In some cases, when the vehicle is operated in certain low temperatures, the defrosting performance reduces and may not remove frost, ice and/or fog from the windshield glass. This can reduce driver visibility and increase the risk of a collision in certain driving conditions.

For all involved vehicles, Toyota will update the A/C ECU software and inspect/replace the Electric Compressor if required, free of charge to owners.

Completion of this recall will take approximately 1-4 hours depending on if replacement of the Electric Compressor is required. Depending on the Dealer's work schedule, owners may be required to make the vehicle available for a longer period of time.

Toyota Australia will contact all owners of involved vehicles to provide details of this safety recall campaign. Owners are asked to keep their contact details up to date with Toyota so future communications can be received.

Owners with additional questions or concerns are asked to please contact their local/preferred Toyota Dealer in the first instance or the Toyota Recall Campaign Helpline on 1800 987 366 (Mon-Fri 8.00am-7.00pm AEST). Please quote your 17-digit Vehicle Identification Number (VIN).

Q&A

Q1. What models are involved in Australia?
A1. There are approximately 2,166 Toyota bZ4X vehicles involved in the Australian market within the following VIN range.
 

Table 1: Software update and Compressor Inspection

Table 2: Software update only

Note: Although the involved vehicles are within the above VIN ranges, not all vehicles in these VIN ranges were sold in the Australian market.
(#) indicates additional check digit (alpha or numeric).

Q2. What is the condition? (Description)
A2: The involved vehicles are equipped with Heating, Ventilation, and Air Conditioning (HVAC) systems that, among other things, control the windshield defroster function. Due to the programming of the HVAC control ECU software, under certain conditions, such as a specific failure mode of the electrical compressor, the HVAC system will enter a failsafe mode that suspends the heater operation of the system and affects defroster function. In some cases, when the vehicle is operated in certain low temperatures, the defrosting performance reduces and may not remove frost, ice and/or fog from the windshield glass. This can reduce driver visibility and increase the risk of a collision in certain driving conditions.

SQ1. Are there any symptoms/warnings for the issue?
A: There are no warnings prior to the problem occurring. If the problem occurs, warning messages such as “EV System Malfunction” or “Drive Start Control Malfunction”, and/or warning lights may illuminate.

SQ2. What is the windshield defroster?
A: Provides warm air to the front windshield to remove frost, ice, and/or fog when the defroster mode is selected on the air conditioning control switch, especially at low temperatures.

Q3. What does the remedy involve?
A3: For vehicles in table 1, Toyota will update the A/C ECU software and inspect the Electric Compressor, replacing it if required, free of charge to owners.

For vehicles in table 2, Toyota will update the A/C ECU only, free of charge to owners.

Q4. How long will the remedy take?
A4: The software update will take approximately 1 hour. If the Electric Compressor requires replacement, approximately 3 additional hours will be required. Depending on the Dealer's work schedule, owners may be required to make the vehicle available for a longer period of time.

Q5. Can I continue to drive my vehicle?
A5. Yes, you can continue to drive your vehicle however we request owners contact their local/preferred Toyota dealership to arrange recall completion as a priority.  

In the meantime, if you have any concerns, please contact your local/preferred Toyota dealership or the Toyota Recall Campaign Helpline on 1800 987 366 (Mon-Fri 8.00-7.00pm AEST).

Q6. Does this condition affect other Toyota models in Australia?
A6. Only models mentioned in the VIN ranges we identified [refer tables at question 1] are involved in the Australian market.

Q7. My vehicle is in the affected production range. What should I do?
A7. Please contact your closest/preferred Toyota dealer to verify if your vehicle is affected. Alternatively, please contact the Toyota Recall Campaign Helpline on 1800 987 366 (Mon-Fri 8.00am-7.00pm AEST). Please quote your Vehicle Identification Number (VIN).

Q8. Where can I find my VIN?
A8. VIN number location varies by model. For information on how to find the VIN position specific to your vehicle, please search "vehicle identification number" in the alphabetical index at the rear of your Owner's Manual.